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Automatic Polymer Preparation Unit - Continuous Chemical Liquid Production by China Suppliers and Factory

The Automatic Polymer Preparation Unit is a state-of-the-art device designed to seamlessly feed and dissolve dry chemical powders, enabling the production of chemical liquids in an automated and continuous process. As a leading supplier in China, our factory guarantees the highest quality equipment that enhances efficiency and reliability in chemical production. With advanced technology, this unit is ideal for industries seeking to streamline their processes while ensuring optimal performance. Choose our Automatic Polymer Preparation Unit for your manufacturing needs and experience the difference offered by top suppliers in China

Product Detail

Working Principle

The Automatic Dosing system Working Process:

The chemical dosing system Controlled by the electrical panel, the Powder Dosing system can run in Automatic or manual mode. In Automatic cycle, when the level of the solution is low, and the chemical dosing unit rotary sensor of the powder detect a full hopper, the water solenoid valve is activated and the powder feeding system starts, leading to pre-mixing in a cyclonic movement before entering the first mixing tank.

The flocculant dosing system tank is divided into three compartment: mixing tank, maturation tank, and service tank. Each one has its own mixing device, to assure total dissolution of the chemical powder.

The powder dosing system mixers are in continuous stirring action in order to assure the polymer dosing homogenous solution before delivery. The chemical dosing or polymer pumping system is easily connected to the chemical dosing unit, with special protection from dry run. The polymer dosing system provided continuous ready solution.

Automatic Dosing system can select PAM Based on demand.

It is safe, convenient, reliable and has a wide range of applications. It is especially suitable for papermaking industry, industrial wastewater treatment and municipal wastewater treatment plants, waterworks and Industries requiring the use of flocculant solution.

Feature

Continuous preparation of three tanks (mixing tank, equalizing tank and storage tank) is easy to operate and maintain with the lowest manpower cost.

Uniform and moderate formulation concentration can reduce the occurrence of granulation (block) caused by improper manpower allocation, avoid pipeline or pump blockage, and increase unnecessary personnel maintenance costs and powder expenditure.

The equipment is controlled by PLC in the whole preparation process. It can automatically intermittent, continuous operation and stop cross stirring function to make solution fusion uniform.

Applications

Prepared polymers are used to achieve coagulation and flocculation as a means to particle removal in both drinking water and waste water treatment.

Also, polymers are instrumental in efficient sludge dewatering applications.

Frequently Asked Questions

1. How does the Automatic Dosing system operate?

The system is controlled by an electrical panel and can run in either automatic or manual mode. In the automatic cycle, when solution levels are low and the rotary sensor detects a full hopper, the water solenoid valve is activated and the powder feeding system starts pre-mixing in a cyclonic movement.

2. What are the three compartments in the flocculant dosing tank?

The tank is divided into a mixing tank, a maturation tank, and a service tank. Each compartment is equipped with its own mixing device to ensure the chemical powder is completely dissolved.

3. How does the system prevent pipeline and pump blockages?

By maintaining a uniform and moderate formulation concentration, the system reduces granulation (clumping) caused by improper manual allocation, thereby preventing blockages in the pipelines or pumps and saving maintenance costs.

4. What type of control system does the equipment use?

The entire preparation process is controlled by a PLC (Programmable Logic Controller), which manages automatic intermittent operations, continuous runs, and the cross-stirring function to achieve uniform solution fusion.

5. Which industries are most suitable for this chemical dosing system?

It is highly suitable for the papermaking industry, industrial wastewater treatment, municipal wastewater treatment plants, waterworks, and any industry requiring the preparation and use of flocculant solutions.

6. What role do prepared polymers play in water treatment?

Prepared polymers are primarily used to achieve coagulation and flocculation for particle removal in both drinking water and wastewater treatment, and they are also essential for efficient sludge dewatering.